Moulders
Bongard Major Manu
  
Use

The Major moulders are machines designed to mould and
extend dough pieces. With their variants and options, they fit
on a stand, dough piece rest, table and out-feed conveyor,
and fully integrate into semi-automatic and automatic first
prover units.
Centred by an infeed gutter (model Major) or dragged by a
laminated plan (model Major Alpha), the dough piece is
easily and accurately laminated and moulded through two
antiadhesive coated cylinders, then rolled under a load
conveyor. The use of a sheeting belt with a inclined and
adjustable support from horizontal to 40° (model Major
Alpha) provides more speed to the laminating/sheeting
operation.
The smooth and gradual moulding process is carried out
between two wool felt conveyor belts rotating in reverse
direction.
Grouping the controls and safety features favours a using
comfort. Easy setting thanks to human oriented handles
fitted with indicators. Low noise level (58 dBA) favours good
working atmosphere.

Construction

• Cast aluminium frame
• Fired, epoxy painted cladding and in-feed chute
• ABS casing
• Grooved belt drive
• Quiet running
• NF HSA label
• Moulding belt 100 % pure wool treated with water
repellent
• Specification depending on use
• Tiltable sheeting belt (model Major Alpha)
• Right-hand control as standard
• Optional left-hand electrical controls, pinning and
stretching
• Electrical control box on Manu and Standard model,
optional on Auto
• Supply voltage : 3 PH + N 400 V 50 Hz

Reference Model
29800333 Major Manu
 

  

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Major Manu Moulder
   
   

Bread Moulder Combi E

 

The Combi E is a very reliable and solid bread moulder, designed for the use in bakeries up to a capacity of 1500 pieces per hour and can be used for a various types of bread such as wheat dough and mixed rye/wheat dough. The maximum dough weight is 2000 gram with a maximum moulding length of 450mm.

 

Advantages

  • Perfect moulding result both for weak as stiff doughs

  • Capable of moulding round, long and flat loaves

  • Stainless steel curling net

  • Hingeable pressure board

  • Adjustable side guides

  • Modern design in stainless steel

Principle

The dough pieces are fed to the machine at the rear side of the machine.

The dough pieces are sheeted by the 1 pair of rollers. The opening between these rollers is adjustable.

Then the dough pieces arrive at the curling station to be rolled up, after which they are moulded by the pressure board which is adjustable in height and equipped with adjustable side guides.

Finally, the dough pieces are transferred to a catch tray, a resting conveyor or a panning conveyor

 

Bread moulder BM 51 B  
The BM 51-B is a very reliable and solid bread moulder, especially constructed for the use in semi-automatic and automatic plants with capacities up to 2000 pieces/hour. The machine guarantees a perfect moulding result. All machine parts that come in contact with the dough are made of a non-sticking material; therefore the dough can be moulded without slipping or sticking. Furthermore the BM 51-B is very easy in operation, maintenance, cleaning and has a proven long life time.


Features:
  • Adjustable infeed hopper
  • Stepples adjustable flatting rollers
  • Pressure board adjustable in height, on front and rear side
  • Pressure board hingeable
  • Extended pressure board
  • Machine completely in stainless steel
  • No sticking or slipping of dough
  • Sheeting according to well known and worldwide accepted "drum" principle
  • Spring loaded final sheeting roller
  • Infeedbelt with centering rollers (option)
  • Dough piece can be folded from the sides

Benefits:

  • Accurate centering of dough pieces
  • Exact adjustable for best possible sheeting result and optimal adaptation to different dough types
  • Dough friendly moulding
  • Easy cleaning and accessibility
  • Gradual moulding
  • Modern design and easy cleaning
  • Plastic coated sheeting rollers
  • Perfect moulding result
  • Equal texture
  • Perfect centering of dough pieces in the middle of the machine
  • Narrow sheeting for product with blunt ends



 
Bread Moulder BM54  
The BM54 is a universal industrial moulder for tin and hearth bread, which is suitable for wheat doughs and mixed rye-wheat doughs with rye contents up to max. 30 %.

Advantages:
  • Excellent moulding result
  • Separate curling conveyor
  • Hingeable pressure board for easy cleaning
  • Modern design in stainless steel
  • Easy operation and maintenance
  • Low noise level

Principle:

The dough pieces are fed by means of the infeed conveyor with pinning roller at the rear of the machine and then sheeted by the 1st and 2nd pair of sheeting rollers.
The opening between both pairs of rollers can be adjusted.
Then the dough pieces are rolled up by means of a stainless steel curling net and moulded to the required length by the pressure board, which can be adjusted in height and is equipped with adjustable side guides.
Finally, the dough pieces are transferred to a resting conveyor or a panning conveyor.

The moulder meets the CE-standards and can be equipped with a great number of accessories for even more ease of use and operation of the machine.



 
Moulder Panner BM80  
 
The moulder BM 80 is used in fully automatic plants for pan and hearth bread made from pure wheat doughs and mixed doughs with a small percentage of rye. The moulder can also handle doughpieces without using a flour duster.


Advantages:
  • Excellent moulding quality
  • Hingeable pressure board
  • Adjustable side guides
  • Modern heavy-duty design in stainless steel
  • Easy operation and maintenance
  • Low noise level

Description:

The dough pieces are fed to the moulder by means of a hopper or an infeed conveyor with centring rollers and pinning roller at the rear of the machine (option).
The dough pieces are sheeted by means of three pairs of sheeting rollers with adjustable openings and rolled up by a curling net, which is adjustable in height.
Then the dough pieces are moulded by an in height adjustable pressure board with adjustable side guides.
Finally, the dough pieces are transferred to a panning conveyor.



 
Bread Moulder Combi-U  
The Universal bread moulder is suited for the use in bread lines for the sheeting and moulding of wheat, wheat mixture and rye dough's (max. weight 2000 g).
Other dough's, for example, soft dough's and French sticks up to lengths of 560 mm can also be processed.


Advantages:
  • Perfect processing of many kinds of dough (wheat, wheat mixture and rye dough's). Both dough's on the basis of heavier flours as well as, in particular, soft dough's can be processed without any problems.
  • The machine can be used for round loaves, long loaves or flattened loaves.
  • Modern CE and HACCP construction.
  • Panels and frame V2A
  • Machine equipped with driven centering rollers for perfect centering of dough.
  • Heavy and robust construction
  • The machine can be used in conventional units or in flourless make up lines.

Description:

The pieces of dough are positioned in the middle of the machine via a conveyor belt and 2 vertical centering rollers and conveyed to the first pair of degassing and sheeter rollers.
These rollers can also function as transportation rollers (for round dough's and dough's not made of wheat) by opening them.
Directly hereafter, there are 2 flattening rollers on the moulding belt positioned one behind the other. By means of this new construction - driven centering rollers, 1 set degassing of rollers to sheet the dough and 2 flattening rollers positioned one behind the other on the moulding belt - a large variety of dough's can be treated gently and perfectly.
For the production of seam controlled pieces, a special construction of the curling net station folds the pieces of dough, checking the final position.
The pressure board, the height of which can be set at the front and the back, creates the required length of the dough.